Plant operators can then not only recognize faults, they can also identify any potential danger in advance and take appropriate countermeasures.Ĭross vendor communication using OPC (OLE for Process Control) Information on troubleshooting can be provided in addition. The monitoring messages which can be generated for the various faults provide specific information on the monitoring mode, location and cause of the fault. It saves the need for programming diagnostics in the CPU during the engineering phase and provides support for troubleshooting on the HMI. ProDiag makes it possible to monitor a machine or plant and to intervene in the event of a fault SIMATIC ProDiag is the fully-integrated TIA solution for machine and plant diagnostics. Activating the devices for the system diagnostics generates alarms derived from the configured plant layout in the "Devices and Networks" editor.
No additional comprehensive configurations of the diagnostics are necessary. The TIA Portal provides support with its ready-to-use diagnostic mechanisms. Therefore, constant monitoring of the plant is of the utmost importance. The timely recognition of faulty or incorrect modules and devices is essential for avoiding long downtimes. To sort the messages in the message display for an evaluation, you can simply select the column heading and the required sorting criterion (for example, "Frequency, descending"). This indicates quickly where critical points and bottlenecks in the production are located. Of course, the messages can be filtered here by relevant events, message locations and time intervals. The message hit list shows how long certain messages were pending on average and in total (message duration) and similarly the average and the total acknowledgment time. Numerous integrated statistics functions allow a comprehensive analysis of process states. The hidden messages are then archived in the background.
To maintain an overview when there is a large numbers of incoming messages, unimportant operating messages can be suppressed from the screen display via an alarm hiding function. For examples, project-specific functions can be integrated. A freely definable toolbar function also offers a maximum degree of flexibility. The contents can then be exported directly as CSV file or printed out as report. WinCC Alarm Control for the display of current/historical messages based on the contents of the individual message blocks can be filtered, selected and sorted, for example chronologically, by priority or by fault location, in the display. The settings made can be saved in user-specific or global templates. Here, the display of the message information can be adapted precisely to the requirements of the operator. The messages are displayed on the screen via the freely configurable WinCC Alarm Control. In addition to local archiving on a WinCC server, additional central long-term archiving can be implemented with the SIMATIC Process Historian option For reasons of traceability, these values are marked as "modified manually" and the process is documented with an operation message.
This is required, for example, for laboratory values in some industries.
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In addition to automatic archiving, it is possible to add values manually to the archive or to modify archive values later with the appropriate authorization. day, month, year) and saved in compression archives. To do so, the maximum value, minimum value or (weighted) mean, the sum or the difference is calculated for adjustable periods of time (e.g. To reduce the amount of data for long-term archiving, the data can be compressed even further. Historical process information is saved as WinCC process value archives in the integrated, high-performance SQL database.ĥ00 archive tags are already licensed in the WinCC basic system this number can be increased at any time through additive PowerPacks.